Factory Epoxy Flooring for Manufacturing and Workshop Floors
Factory Epoxy Flooring for Manufacturing and Workshop Floors
The factory floor has different requirements based on the process of manufacture, type of machinery, amount of traffic and cleaning process. Buildcare will evaluate the existing concrete and working practices of the factory before recommending an epoxy floor system.
About Factory Epoxy Flooring
Factory floors have different requirements based on manufacturing process equipment traffic and routine cleaning. Buildcare inspects the existing concrete and factory conditions before recommending an epoxy floor system. The specification must match the required service conditions, like load impact chemicals to be in contact with the floor, slipperiness, and the time available to install and cure.
Epoxy floors are affected by more than just the coating products. Surface preparation, concrete strength, the level of moisture, application conditions, build-up thickness and curing all can have a significant effect on the final performance. The scope of work specified will outline the build-up and service conditions.
Common floor problems and requirements
- Concrete wear and dusting
- Oil or process-related staining
- Surface deterioration in machine or traffic zones
- Frequent cleaning and maintenance challenges
- Uneven or damaged floor sections
Site conditions and selection factors
- Machinery loads and vibration
- Vehicle and pedestrian traffic
- Chemical and process-material exposure
- Moisture, cracks and slab condition
- Factory shutdown windows and curing time
Preparation and epoxy system options
- Components that may make up a specification are:
- Substrate inspection and mechanical preparation
- Remove oil, grease, and light surface soil
- Concrete repairs and compatible primer
- Build-up of epoxy coating / requested resin flooring.
- Textured finish and protective topcoat where required
The need for use of a higher spec system must be proven when selecting the final system by comparing it to the product manufactures technical data sheets and the real site conditions. Examples of this are moisture, weak, and contaminated concrete, movement joints and poor conditions for the application. Do not give a promise of chemical resistance or loads, slip resistance or even a specified thickness without a known specification.
Benefits and advantages
- A continuous coated finish for suitable prepared floors
- A choice of system and finish based on the intended use
- Potentially easier routine cleaning than untreated concrete
- Options for selected traffic and service conditions when properly specified
- A defined preparation and application process
Applications and suitable areas
- Manufacturing floors
- Assembly and production areas
- Workshops and maintenance bays
- Quality-check and packing areas
- Selected utility and support rooms
Frequently Asked Questions
Why use epoxy flooring in a factory?
A suitable epoxy system can provide a continuous coated surface designed around the factory's cleaning, traffic and operating needs.
Can factory epoxy flooring withstand chemicals?
Chemical resistance depends on the selected resin system and the exact chemical exposure. Confirm the chemical list and conditions before specifying.
Is epoxy suitable around heavy machinery?
The substrate and system must be assessed for static and dynamic loads, vibration and impact. Not every epoxy coating is designed for heavy machinery zones.
Can epoxy flooring be installed during a factory shutdown?
A shutdown window can help with access, but preparation, repairs, application and curing must all fit the available schedule.
Can oil-stained concrete be coated?
Oil contamination must be identified and removed or treated using a suitable preparation process. Coating over contamination can affect adhesion.
Can anti-slip epoxy flooring be provided?
A textured finish may be considered for selected zones after reviewing slip risk, cleaning and process requirements.
Can factory floors be divided into different zones?
Different areas may use different finishes or markings where the systems are compatible and the layout is planned.
How do I get a quotation for factory epoxy flooring?
Share the factory location, approximate area, floor condition, operating use, traffic and exposure details. A site inspection helps confirm the scope.
Related Services
Discuss Your Factory Epoxy Flooring Requirements
Tell Buildcare about your property, the affected area and your requirements to arrange the next step.